Microtest 5460 Transformer Tester (48-Channel)

The Microtest 5460 Transformer Tester provides 48-channel low-voltage parameter measurement for multi-winding transformers across 10 Hz to 1 MHz with ±0.1% accuracy. Measuring turns ratio, inductance, leakage inductance, DCR, phase polarity, and winding balance, the 5460 delivers a complete electrical characterization of transformer performance in a single automated test sequence, replacing manual multi-instrument test setups with a dedicated, production-optimized solution.

Specifications

Feature	Specification
Test Channels	48
Frequency Range	10 Hz to 1 MHz
Basic Accuracy	±0.1%
Parameters	Turns ratio, L, leakage L, DCR, phase polarity, winding balance
BIN Sorting	Automated classification by grade
Test Sequences	Programmable multi-parameter per winding pair
Scanner	Electronic matrix for 48-channel routing
Weight	9 kg
Interface	Handler, barcode, USB

48-Channel Coverage

With 48 channels, the 5460 handles complex transformer designs including multi-tap power transformers, telecom isolation transformers, PoE magnetics, and automotive gate drive transformers without fixture reconfiguration. Programmable test sequences define the measurement parameters, frequency, and pass/fail limits for each winding combination, and BIN classification enables automated sorting by performance grade.

Compact, Production-Ready Design

At 9 kg, the 5460 is compact enough for both production line deployment and laboratory benchtop use. The combination of high channel count and small footprint makes it particularly valuable for production floors where multiple test stations share limited space.

Applications

Transformer manufacturers, EMS companies, PoE magnetics producers, and incoming inspection departments all deploy the 5460 for 100% production testing of multi-winding transformers. Indian manufacturers producing magnetics for export benefit from automated test documentation and BIN sorting that meets global OEM quality requirements.

GSAS Micro Systems provides the Microtest 5460 to transformer manufacturers and incoming inspection departments across India with INR invoicing, test fixture consultation, and production integration support. Teams in Bengaluru, Hyderabad, Chennai, Pune, Mumbai, and Delhi NCR provide local demonstration, fixture design, and commissioning services.