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Capabilities · Hardware & PCB Design

Boards designed, built and verified, by a team that ships its own hardware.

Schematic through DFM-checked Gerbers, high-speed layout, signal and power integrity, and turn-key products from concept to production. Engineering led from Bengaluru, on Siemens Xpedition.

  1. 01 What we design
  2. 03 Hardware we built
  3. 04 How to start
01

Six hardware services, one board at a time.

Each card lights the part of the board that service shapes, from the power tree to the revision label on a board already in the field.

A printed circuit board with the six GSAS hardware services numbered where each one applies, as on the service cards BGA REV C ECO-07 1. Power tree: Schematic and architecture 1 2. BGA fan-out: Multilayer layout 2 3. High-speed link: Signal and power integrity 3 4. Panel and fiducials: DFM and DFA review 4 5. Housing and I/O: Turn-key development 5 6. Revision label: Production support 6
  • 1. Power tree: Schematic and architecture
  • 2. BGA fan-out: Multilayer layout
  • 3. High-speed link: Signal and power integrity
  • 4. Panel and fiducials: DFM and DFA review
  • 5. Housing and I/O: Turn-key development
  • 6. Revision label: Production support
Hover, tap or focus a number or a card to see where each service shapes the board.
  1. Schematic and architecture

    From a block diagram to a production-ready netlist.

    • Power tree and rail budgeting
    • Component selection for cost and availability
    • BOM optimisation and design-rule setup

    Genesis Cortex-M4 Bridge, designed by GSAS in India

  2. Multilayer PCB layout

    Dense, constraint-driven multilayer layout.

    • Controlled impedance and differential pairs
    • BGA fan-out, power planes, via optimisation
    • DRC-clean Gerber and fabrication output

    2-layer prototypes to 24-layer production boards

  3. Signal and power integrity

    High-speed problems found on screen, not on the bench.

    • Pre- and post-layout SI, reflections, crosstalk
    • PDN impedance and decoupling optimisation
    • Eye-diagram checks on high-speed interfaces

    Analysed in Siemens HyperLynx

  4. DFM and DFA review

    A design that a fab and an assembly line can build at yield.

    • Padstack and solder-paste aperture review
    • Panelisation and testability analysis
    • Fabrication constraint validation

    Checked in Siemens Valor NPI before fabrication

  5. Turn-key product development

    Concept to a built and tested product, with documentation.

    • System architecture through prototype build
    • Board test and integration into the housing
    • Production handoff with complete documentation

    Sun, Earth and star sensors delivered for ISRO, 2016 to 2019

  6. Production support

    Engineering that stays with the board after it ships.

    • ECO management and re-spins
    • Component obsolescence mitigation
    • Yield work and field failure analysis

    Behind GSAS’s own range of boards and instruments

02

From stack-up to a board that passes test.

Design and analysis on the same tools GSAS supplies, build and board-level verification in-house, PCB fabrication through qualified partners.

L6 · Bottom signal Breakout and test points L5 · Ground plane Return path L4 · Power plane Split rails, PDN L3 · Inner signal Stripline, controlled impedance L2 · Ground plane Reference for the top layer L1 · Top signal Components, fan-out
A six-layer stack-up, exploded. GSAS lays out 2-layer prototypes through 24-layer production boards.

The stack-up comes first

Impedance, return paths and the power delivery network are decided in the stack-up, before a single trace is routed.

So the stack-up is designed with the layout: signal layers paired with solid reference planes, split power rails placed for the PDN, and every high-speed net checked in HyperLynx before release.

  1. 01

    Design

    Schematic
    architecture, power tree, BOM
    Layout
    multilayer, controlled impedance
    Analysis
    SI, PI and DFM before release
    Tool chain
    Siemens Xpedition, HyperLynx, Valor NPI

    Designed on the tools GSAS supplies and supports

  2. 02

    Build

    Parts
    screening, counterfeit IC detection
    Assembly
    SMD/PTH hand soldering, staking
    Protection
    coating and potting
    PCB fabrication
    qualified partners

    Build and test site at Doddaballapur, opened 2026

  3. 03

    Verify

    Board test
    functional, select-on-test
    Diagnostics
    FADOS board testers
    Integration
    card stack and housing
    Instruments
    GW Instek, Pico Technology

    Checkout systems built for ISRO

The GSAS build and test facility at Doddaballapur, Bengaluru Rural, Karnataka, opened in 2026
Doddaballapur · Build and test Half-acre site, opened 2026. About the facility
Half-acre build and test site, Bengaluru Rural, opened 2026
Doddaballapur
Specialists, engineering led from Bengaluru
40+
In 9 Indian cities
11 offices
Certified by TÜV Rheinland
ISO 9001:2015

Related: FPGA design · Embedded software · Testing and validation · Space and satellite

03

GSAS designs boards under its own name.

The best evidence of a hardware team is the hardware. These are boards and instruments GSAS designed and builds, and the sensor work it delivered for ISRO.

The GSAS Genesis Cortex-M4 Bridge development board, designed by GSAS in India
Genesis Cortex-M4 Bridge Designed by GSAS in India, 2026

Genesis series · Board 01

One carrier that brings a real project’s peripherals onto one board.

MCU
STM32F407 Cortex-M4 carrier
Connectivity
10/100 Ethernet, CAN, three RF slots
Motion and HMI
Stepper drive, TFT header, keypad
Status
Fabricated, shown at electronica India 2026
See the Genesis board
Illustration of the Chandrayaan-3 lander beside a stack of electronics boards, representing GSAS hardware and test work for ISRO
Chandrayaan-3 lander ISRO recognised the GSAS contribution. Illustration.

ISRO · 2016 to 2024

Sun, Earth and star sensors delivered for ISRO between 2016 and 2019, and hardware and test systems for Chandrayaan-3 and Aditya-L1. Through its founding team, GSAS has supported ISRO since the 1990s.

As a valuable industry partner, you have … significantly contributed in the realization of hardware and testing of systems as per the schedule.

ISRO LEOS · August 2024
The space programme work →
04

Three ways to start, depending on where your board is.

A requirement on paper, a design waiting for release, or a product idea. Pick the one that fits.

  1. 01

    Design to your spec

    You have the requirements

    Send the block diagram or the requirement. GSAS takes it through schematic, layout and analysis to a released, DFM-checked data pack your fab and assembler can build.

    • Schematic and BOM
    • Multilayer layout and Gerbers
    • SI, PI and DFM sign-off
  2. 02

    Review a design you have

    Before you release it

    A second set of eyes on an existing board: signal and power integrity on the high-speed nets, and a DFM and DFA review against your fab’s rules. If it needs a re-spin, GSAS can take it on.

    • SI and PI review
    • DFM and DFA review
    • Re-spin and ECOs
  3. 03

    Concept to product

    Turn-key development

    One partner from architecture to a built and tested product: design, prototype build, board test and integration into the housing, then production handoff with complete documentation.

    • Architecture to prototype
    • Build and board test
    • Production handoff and support
05

Have a board to design or rescue?

Tell us what the board has to do, or send the design you have. GSAS replies from Bengaluru with scope and a proposal: schematic, layout, analysis, build and test.

sales@gsasindia.com +91 80 6590 1783

Hardware design and PCB engineering with GSAS in India

What hardware design services does GSAS offer in India?

Schematic capture and architecture, multilayer PCB layout, signal and power integrity analysis, DFM and DFA review, turn-key product development from concept to a built and tested product, and production support (ECOs, obsolescence, re-spins, yield and field failure analysis). Engineering is led from Bengaluru.

Which EDA tools does GSAS design on?

Siemens EDA: Xpedition for schematic and layout, HyperLynx for signal and power integrity, and Valor NPI for DFM. These are the same tools GSAS supplies and supports for engineering teams in India.

How many layers can GSAS lay out?

From 2-layer prototypes to 24-layer production boards, with controlled impedance, differential pairs, BGA fan-out and power plane design.

Does GSAS build the boards it designs?

GSAS covers parts screening and counterfeit IC detection, SMD and PTH hand soldering, staking, coating, potting and board-level test at its build and test site at Doddaballapur, Bengaluru Rural. PCB fabrication is done through qualified partners.

Can GSAS review a design we already have?

Yes. A signal and power integrity review, or a DFM and DFA review, can be run on an existing design before you release it to fabrication, and GSAS can take on the re-spin if one is needed.

What hardware has GSAS itself designed?

GSAS designs and builds its own range, including the Genesis Cortex-M4 Bridge, LPC 1768 and LPC 2929 development boards, a PCI digital I/O card (since discontinued), a USB-JTAG debugger and a digital IC tester. Through its founding team, it has supported ISRO since the 1990s, including sun, Earth and star sensors delivered between 2016 and 2019.

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