Functional Safety
Functional Safety & Compliance
End-to-end safety lifecycle engineering, hazard analysis, FMEA, safety case development, tool qualification, and assessor-ready evidence packages. From automotive ASIL-D to aerospace DAL A, delivered by India's embedded safety specialists.
Safety Lifecycle
V-Model Safety Engineering
Every functional safety engagement follows a structured lifecycle from hazard analysis through validated safety case. We cover the full V-model, not just the comfortable middle.
Hazard Analysis & Risk Assessment
Systematic identification of hazards, determination of safety integrity levels, and definition of safety goals. HARA, FTA, FMEA, and FMEDA methodologies applied across automotive, industrial, aerospace, and medical domains.
Safety Concept & Architecture
Technical safety concept development, safety-relevant architecture decomposition, hardware-software interface specification, and freedom from interference analysis for multi-core and mixed-criticality systems.
Implementation & Verification
Safety-compliant code development with MISRA C/C++ adherence, unit testing with MC/DC coverage, static analysis, and requirements traceability from safety goals through code.
Validation & Safety Case
End-to-end safety case development, compiling all evidence, verification reports, and compliance arguments into assessor-ready documentation packages.
Tool Qualification
Tool Confidence Level assessment and tool qualification per ISO 26262 Part 8, IEC 61508 Part 3, or DO-330. We produce the Tool Qualification Plan, Tool Qualification Report, and manage the assessor dialogue.
Starting a safety-critical project?
Our safety engineers can help you select the right tools and processes for ISO 26262, IEC 61508, DO-178C, and IEC 62304 compliance.
Standards
Safety Standards We Cover in India
Five international safety standards across four industries. Each backed by engineers who have delivered real compliance projects, not just read the standards documents.
ISO 26262
AutomotiveFull lifecycle, HARA through safety case, tool qualification, AUTOSAR safety analysis
IEC 61508
IndustrialSafety function design, FMEDA, proven-in-use analysis, SFF calculation
DO-178C
AerospaceObjectives matrix, structural coverage, model-based supplement (DO-331)
IEC 62304
Medical DevicesSoftware lifecycle, risk management integration (ISO 14971), unit verification
ISO 21434
Automotive CybersecurityThreat analysis, cybersecurity concept, TARA methodology, UNECE R155 compliance
Quick Reference
Standards at a Glance
| Standard | Domain | Integrity Levels | GSAS Coverage |
|---|---|---|---|
| ISO 26262 | Automotive | ASIL A-D | ASIL A-D |
| IEC 61508 | Industrial | SIL 1-4 | SIL 1-3 |
| DO-178C | Aerospace | DAL A-E | DAL A-C |
| IEC 62304 | Medical Devices | Class A-C | Class A-C |
| ISO 21434 | Automotive Cyber | CAL 1-4 | CAL 1-4 |
Tool Qualification
TUV SUD Process Expertise
Tool qualification is where most safety projects stall. GSAS has deep experience in the TUV SUD assessment process, we know what assessors expect, what evidence satisfies each objective, and how to structure the Tool Qualification Plan and Report to pass review on first submission.
We have qualified development tools (compilers, IDEs), verification tools (test frameworks, static analyzers), and production tools (flash programmers) across ISO 26262, IEC 61508, and DO-330.
Toolchain
Safety-Qualified Tools We Support
Every tool we recommend for safety-critical projects is one we have used in our own compliance engagements. We supply and support these tools across India.
Arm Compiler 6
Safety-qualified compiler (TUV SUD certified) for Cortex-M/R targets. Functional safety variant with documented compiler anomalies.
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Perforce Klocwork
Static analysis for C/C++/Java with MISRA, CERT, CWE, and AUTOSAR checkers. Differential analysis for CI/CD integration.
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Perforce Helix QAC
MISRA C/C++ compliance checker with deep dataflow analysis. The industry-standard tool for coding guideline enforcement.
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TESSY
Automated unit testing for embedded C/C++ with MC/DC coverage. Qualified for ISO 26262 ASIL D, IEC 61508 SIL 3, and DO-178C DAL A.
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Safety & Compliance Insights
Test Case Design with the Classification Tree Method: Deriving Unit Tests You Can Defend in an Audit
Ad-hoc test cases can be perfectly good tests and still fail an audit, because nothing on file records why that particular set was sufficient. The Classification Tree Method derives test cases from the input space instead: identify the test-relevant aspects as classifications, partition each into equivalence classes, then combine leaf classes in a combination table. Razorcat implements CTM in the Classification Tree Editor, available integrated into TESSY or standalone. GSAS Micro Systems is the authorized Razorcat engineering partner for India, the UAE and Sri Lanka.
Fault Injection and Robustness Testing for Embedded Software: What ISO 26262, IEC 61508 and DO-178C Actually Ask For
Every safety-related unit contains code that correct inputs never execute: range checks, error returns, timeouts, recovery paths. The functional safety standards require that code to be verified, and they are explicit about how. ISO 26262-6 lists fault injection test as a method for both software unit verification and software integration verification; IEC 61508-3 recommends defensive programming from SIL 2 upward and then concedes that defensive code is exactly what stops teams reaching 100 percent structural coverage. This guide separates robustness testing from fault injection, maps each to the obligation that asks for it, and shows how Razorcat implements automated fault injection in TESSY without leaving instrumentation in production code.
How to Evaluate a Unit Testing Tool for Embedded Software: A Buyer's Framework for Indian Teams
Unit test tool evaluations rarely fail on features. They fail because the tool cannot drive the compiler and debugger the project is already committed to, or because the evidence it produces sits outside the scope of the certificate the assessor asks for. This is a buyer-side framework: six questions, what a credible answer looks like in vendor documentation, and a four-week pilot that measures the answers instead of accepting them.
Is 100% Code Coverage Enough? Statement, Branch, MC/DC and MCC, and What Each One Proves
No. A coverage percentage records which code your tests executed, not whether your tests would notice if that code were wrong. This guide defines statement, branch, decision, condition/decision, MC/DC and multiple condition coverage precisely, sets out what 100% of each does and does not prove, shows what ISO 26262, IEC 61508 and DO-178 ask for alongside coverage, and explains the three things to add: requirements traceability, fault-based testing and robustness cases.
Automated Mutation Testing for Embedded C: The Question MC/DC Coverage Cannot Answer
Structural coverage tells you a line was executed. It does not tell you that a defect in that line would have been caught. Mutation testing closes that gap by seeding small faults into the code, re-running the suite, and counting how many the suite kills. This guide covers mutation operators, the mutation score, the equivalent-mutant problem and cost control, and where seeded faults already sit inside IEC 61508-3. GSAS Micro Systems is the authorized Razorcat engineering partner for India, the UAE and Sri Lanka.
Test Case Quality in Embedded Unit Testing: Why Test Counts and Coverage Are Weak Proxies
Counting test cases and reporting a coverage percentage tells you what your tests touched, not what they would have caught. NASA's tutorial on modified condition/decision coverage puts it directly: coverage is a measure, not a method or a test. A good unit test case traces to a requirement, carries an expected result predicted from the specification, draws its inputs from equivalence classes and boundary values, and stays independent of how the code happens to be written. This guide sets out those four properties, shows how coverage-adequate suites still miss defects, and maps them to ISO 26262 Part 6, DO-178C and IEC 61508 expectations for requirements-based testing.
Need Functional Safety Support?
Whether you are starting a new safety-critical project, qualifying a tool, or preparing for an assessor review, our safety engineers are ready to help.