XTL-i

The XTL-i is ProMik’s fully automated inline programming system, designed to integrate directly into SMT production lines with zero operator intervention. SMEMA-compatible conveyor integration, intelligent fixture recognition with sub-60-second changeover, and parallel programming across multiple ISP channels deliver throughput exceeding 1,200 ECUs per 8-hour shift.

Feature	Specification
Automation Level	Fully automated, zero operator intervention
Line Integration	SMEMA-compatible conveyor
Fixture Changeover	Sub-60 seconds with auto-recognition
Throughput	1,200+ ECUs per 8-hour shift
Verification	Automatic read-back comparison per board
Reject Handling	Separate lane with barcode-locked variant protection
MES Connectivity	OPC-UA, REST API, OPCON/ITAC
Monitoring	Web-based dashboard with yield analytics
Traceability	Full IATF 16949 via FlashTask Pro
Operation	24/7 three-shift continuous

Every board is automatically verified with read-back comparison, and failed boards are rejected to a separate lane with barcode-locked variant protection to prevent misprogramming. Industry 4.0 connectivity through OPC-UA, REST API, and OPCON/ITAC enables smart factory integration, while a web-based dashboard provides real-time production monitoring, yield analysis, and diagnostics.

Automotive tier-1 suppliers, EMS providers, and high-volume electronics manufacturers rely on the XTL-i to eliminate offline programming bottlenecks that constrain SMT line throughput. By programming firmware directly on the production line, it removes manual handling steps, reduces work-in-progress inventory, and provides complete traceability from bare board to programmed ECU. Designed for 24/7 three-shift continuous operation, the XTL-i delivers the reliability and audit trail required for IATF 16949 and automotive-grade production environments.

Applications

• Automotive tier-1 production: inline programming for ADAS ECUs, gateway modules, and body controllers on high-volume SMT lines
• EMS / contract manufacturing: multi-variant programming with sub-60-second fixture changeover for high-mix production
• Two-wheeler ECU lines: high-throughput programming for motor controllers, BMS, and dashboard clusters
• Industrial automation: inverter, motor controller, and sensor module programming on automated assembly lines

ProMik Ecosystem

The XTL-i uses MSP2300NET or XDM programmers as its programming engine, controlled by FlashTask Pro. Add SMART ICT and Boundary Scan Suite for integrated testing in the same fixture pass. Compatible fixtures and project files transfer from XTL-m (NPI) to XTL-i (production) with zero re-engineering.

GSAS Micro Systems is the authorized ProMik channel partner, providing XTL-i system integration, fixture design consultation, and production support across India.