XTL-s

The XTL-s is ProMik’s compact semi-automated programming station, engineered for production lines where floor space is limited but production-grade programming throughput and traceability are still required. The XTL-s is the replacement product for the discontinued SAP2100-AUTO: same line-side programming and test capability in a compact footprint that fits where a full-size XTL-i cannot.

Feature	Specification
Type	Compact semi-automated programming station
Footprint	Reduced, fits space-constrained lines
Replaces	SAP2100-AUTO (discontinued)
Throughput	800+ ECUs per 8-hour shift
Programmers Supported	MSP2300Net, XDM-ETH, XDM-USB
Fixture Changeover	Quick-change fixture system
Verification	Automatic read-back comparison
Traceability	FlashTask Pro with full serial number logging
MES Connectivity	OPC-UA, REST API
Project Compatibility	Same files as XTL-i and XTL-m

The XTL-s delivers the key benefits of line-side programming, eliminating offline programming stations, reducing work-in-progress inventory, and capturing complete traceability data, in a form factor that fits production environments where the larger XTL-i cannot be physically accommodated. Automatic read-back verification ensures every programmed board is validated, and FlashTask Pro provides the serial number tracking, pass/fail logging, and production reporting that automotive quality standards require.

For sites previously running the SAP2100-AUTO, the XTL-s is the direct migration path, same fixture and project-file architecture as the rest of the XTL family, with a smaller cabinet and the latest FlashTask Pro toolchain.

Contract electronics manufacturers, mid-volume production lines, and facilities transitioning from offline programming use the XTL-s as the practical step into automated line-side firmware programming. The shared project file architecture with the XTL-i (fully inline) and XTL-m (manual) means programming configurations developed on any ProMik platform transfer directly to the XTL-s without re-validation. This modularity lets manufacturers start with the XTL-s and scale to the XTL-i as volumes grow, or deploy both system types across different lines within the same facility.

Applications

• Space-constrained lines: line-side programming where floor space prevents a full-size XTL-i installation
• SAP2100-AUTO replacement: direct upgrade path for sites running the discontinued SAP2100-AUTO
• Two-wheeler ECU production: compact footprint fits two-wheeler electronics assembly lines
• Mid-volume production: practical line-side option for manufacturers transitioning from offline stations
• Multi-line facilities: deploy XTL-s on space-limited lines alongside XTL-i on primary lines, sharing fixtures and project files

ProMik Ecosystem

The XTL-s shares project file compatibility with the entire XTL family and all MSP programmers. Start with XTL-s for compact line-side deployment, scale to XTL-i as production volumes grow, same fixtures, same FlashTask Pro workflows, zero re-validation.

GSAS Micro Systems is the authorized ProMik channel partner, providing XTL-s system integration, line layout consultation, and production support for electronics manufacturers across India.